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© 2021 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/). Notwithstanding the ProQuest Terms and Conditions, you may use this content in accordance with the terms of the License.

Abstract

Wire arc additive manufacturing is a metal additive manufacturing technique that allows the fabrication of large size components at a high deposition rate. During wire arc additive manufacturing, multi-layer deposition results in heat accumulation, which raises the preheat temperature of the previously built layer. This causes process instabilities, resulting in deviations from the desired dimensions and variations in material properties. In the present study, a systematic investigation is carried out by varying the interlayer delay from 20 to 80 s during wire arc additive manufacturing deposition of the wall structure. The effect of the interlayer delay on the density, geometry, microstructure and mechanical properties is investigated. An improvement in density, reduction in wall width and wall height and grain refinement are observed with an increase in the interlayer delay. The grain refinement results in an improvement in the micro-hardness and compression strength of the wall structure. In order to understand the effect of interlayer delay on the temperature distribution, numerical simulation is carried out and it is observed that the preheat temperature reduced with an increase in interlayer delay resulting in variation in geometry, microstructure and mechanical properties. The study paves the direction for tailoring the properties of wire arc additive manufacturing-built wall structures by controlling the interlayer delay period.

Details

Title
Effect of Interlayer Delay on the Microstructure and Mechanical Properties of Wire Arc Additive Manufactured Wall Structures
Author
Singh, Shalini 1   VIAFID ORCID Logo  ; Arackal Narayanan Jinoop 2   VIAFID ORCID Logo  ; Gorlea Thrinadh Ananthvenkata Tarun Kumar 1   VIAFID ORCID Logo  ; Iyamperumal, Anand Palani 1 ; Christ Prakash Paul 3 ; Prashanth, Konda Gokuldoss 4   VIAFID ORCID Logo 

 Mechatronics and Instrumentation Lab, Discipline of Mechanical Engineering, Indian Institute of Technology Indore, Indore 453552, Madhya Pradesh, India; [email protected] (S.S.); [email protected] (G.T.A.T.K.); [email protected] (I.A.P.) 
 Raja Ramanna Centre for Advanced Technology, Laser Technology Division, Indore 452013, Madhya Pradesh, India; [email protected]; Department of Engineering Sciences, Homi Bhabha National Institute, Anushaktinagar, Mumbai 400094, Maharashtra, India; [email protected] 
 Department of Engineering Sciences, Homi Bhabha National Institute, Anushaktinagar, Mumbai 400094, Maharashtra, India; [email protected] 
 Department of Mechanical and Industrial Engineering, Tallinn University of Technology, 19086 Tallinn, Estonia; Erich Schmid Institute of Materials Science, Austrian Academy of Sciences, A-8700 Leoben, Austria; Centre for Biomaterials, Cellular and Molecular Theranostics (CBCMT), Vellore Institute of Technology, Vellore 632014, Tamil Nadu, India 
First page
4187
Publication year
2021
Publication date
2021
Publisher
MDPI AG
e-ISSN
19961944
Source type
Scholarly Journal
Language of publication
English
ProQuest document ID
2558845055
Copyright
© 2021 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/). Notwithstanding the ProQuest Terms and Conditions, you may use this content in accordance with the terms of the License.